• Are SATA cables available with gold-plated contacts ?

    From Andrew@21:1/5 to All on Thu Jul 24 16:22:49 2025
    Every so often my main PC throws a wobbly and the screen freezes
    with a distortion that I have come to recognize (and the HD activity
    light stays off).

    The solution has always been to remove the SATA plugs at each end
    and blow out any dust, then reinsert and wiggle them to make better
    contact, but they don't seem to have that feeling of proper
    insertion that used to be the case with those flat parallel cables
    and sockets that were the norm in IDE days.

    Is it because the SATA cable connections between M/B and HD seem
    to develop some sort of corrosion?.

    Usually this happens when the room has got colder than usual but
    it happened again today (and gave some warnings back when it
    was hotter - *) and I ended up using one sheet of toilet tissue soaked
    in methylated spirits carefully pushed into the connector with the
    blade of a small Victorinox and wiped around to give the contacts
    a good clean

    PC then powered up and is happy again.

    Are there better quality SATA cables available for commercial use,
    and if so who would sell them ?.

    (*) I don't even use my PC during a heatwave because the room is
    hovering around 25C anyway.

    Would an aerosol can of switchclean (or similar) help to clean
    these plugs and their sockets out ?.

    Has anyone else experienced tech failures during the hot weather ?.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Theo@21:1/5 to Andrew on Thu Jul 24 16:57:03 2025
    Andrew <[email protected]> wrote:
    PC then powered up and is happy again.

    Are there better quality SATA cables available for commercial use,
    and if so who would sell them ?.

    I once wired up a server box with 128 SATA cables while watching the bit
    error rates. Many of them were bad. Worst was a Maplin cable which had so much crosstalk the receiver could lock onto the signal leaked from the transmitter despite the other end waving loose in the air.

    They're also quite susceptible to bending - if there's any sideways force on the socket it can cause the contacts not to mate properly. SATA isn't a
    very good standard.

    (*) I don't even use my PC during a heatwave because the room is
    hovering around 25C anyway.

    Would an aerosol can of switchclean (or similar) help to clean
    these plugs and their sockets out ?.

    Has anyone else experienced tech failures during the hot weather ?.

    I wouldn't bother, I'd just replace the cables. I bought my selection
    from Farnell where there are various brands like 3M, but not sure who I
    would recommend. Startech stuff is usually good, or you could look for
    genuine Dell/HP/Lenovo/Supermicro etc server parts on ebay I suppose.

    Theo

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Joe@21:1/5 to Andrew on Thu Jul 24 17:12:37 2025
    On Thu, 24 Jul 2025 16:22:49 +0100
    Andrew <[email protected]> wrote:

    Every so often my main PC throws a wobbly and the screen freezes
    with a distortion that I have come to recognize (and the HD activity
    light stays off).

    The solution has always been to remove the SATA plugs at each end
    and blow out any dust, then reinsert and wiggle them to make better
    contact, but they don't seem to have that feeling of proper
    insertion that used to be the case with those flat parallel cables
    and sockets that were the norm in IDE days.

    Is it because the SATA cable connections between M/B and HD seem
    to develop some sort of corrosion?.


    I would have thought that all reputable SATA cables would have gold
    contacts. But you have in fact described the problem. Even gold
    contacts can acquire dust, which physically prevents contact. It's not corrosion.

    I used to deal with a particular digital video effects machine which
    had a large PCB plugged in on two edge connectors. The powerful fans to
    keep the thing cool drew in lots of dust. You could either leave the
    sponge filters over the fans, and wash them every few months, or take
    out the filters and clean off these edge connectors (and much else)
    every few months.

    You have the same choice: you either improve the dust filtering, if
    any, or clean it out regularly. If the computer sits on the floor, just
    raising it a few inches will probably reduce the amount of dust pulled
    in.

    --
    Joe

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Paul@21:1/5 to Andrew on Thu Jul 24 22:02:13 2025
    On Thu, 7/24/2025 11:22 AM, Andrew wrote:
    Every so often my main PC throws a wobbly and the screen freezes
    with a distortion that I have come to recognize (and the HD activity
    light stays off).

    The solution has always been to remove the SATA plugs at each end
    and blow out any dust, then reinsert and wiggle them to make better
    contact, but they don't seem to have that feeling of proper
    insertion that used to be the case with those flat parallel cables
    and sockets that were the norm in IDE days.

    Is it because the SATA cable connections between M/B and HD seem
    to develop some sort of corrosion?.

    Usually this happens when the room has got colder than usual but
    it happened again today (and gave some warnings back when it
    was hotter - *) and I ended up using one sheet of toilet tissue soaked
    in methylated spirits carefully pushed into the connector with the
    blade of a small Victorinox and wiped around to give the contacts
    a good clean

    PC then powered up and is happy again.

    Are there better quality SATA cables available for commercial use,
    and if so who would sell them ?.

    (*) I don't even use my PC during a heatwave because the room is
    hovering around 25C anyway.

    Would an aerosol can of switchclean (or similar) help to clean
    these plugs and their sockets out ?.

    Has anyone else experienced tech failures during the hot weather ?.

    For computer electricals, we try not to mix metal. Gold goes
    with gold (glides). Tin goes with tin (bites).

    The SATA connectors on the motherboard are gold plated 10u
    (telecom plating is 50u). This means when we buy SATA cables
    (red or black ones, all 6Gbit capable), the connectors on those
    are also gold. Gold is a precious metal. 10u is thin enough,
    there can be "pin holes" in the finish, but this does not necessarily
    mean ruination. It should still work.

    There are two retainers on SATA. The original retainer method
    is "compression". The body of the connector is shaped, when molded,
    such that it "presses on" its mate. This helps prevent it from
    walking out, thermally.

    A second method was added as an afterthought. SATA cables have a
    "jaw" and a release surface you press on to stop the "jaw" from
    biting its mate. Unfortunately, on WD hard drives, the "jaw" has
    no where to bite, as WD drives, the WD Corporation invented their
    own flavour of SATA connector, and it is an interference fit which
    is not the same as the rest of the industry, The cable with "jaws"
    on both ends, it bites the motherboard (and holds well), but if
    there is a WD brand hard drive, only the "compression" feature holds
    the cable. It still works, but is annoying (it "feels wrong" while
    you work on it).

    The signaling on SATA, is high speed low amplitude differential,
    where D+ and D- are carried on two coax cables. The dielectric
    might be polystyrene. When the cable comes out of the cable machine, it
    was straight at one time. The coax conductors, the plastic insulation
    was a constant diameter. The impedances matched.

    At the motherboard factory, idiots take elastic band, and they fold
    up the SATA cable below its allowed bend radius. If you "kink" a
    SATA cable, it pinches the polystyrene-like material and changes
    the dielectric impedance effect. The two signals now don't go through
    identical environments. At the receiving end (after some loss through
    the cable), there is a measurable BER (bit error rate) due to the
    imperfect transmission environment. There is a counter in SMART on
    the disk drive, and it counts transmission errors and the counter
    does not reset. You can check the counter, and for any reasonable
    computer install, the count could quite well be zero. But a damaged
    cable could leave a permanent count of billions of errors, until the
    SATA cable is swapped out. You record the current value on the
    error counter, record the value tomorrow, take the difference, to
    determine whether any errors accumulated that day.

    There are error counters at both ends of the cable, for the signals
    in either direction (7 contacts, three GND, two pairs of
    signals, one pair for transmit, one pair for receive). The SMART interface makes it easy for users to find the error count in one direction.
    I'm not sure where the motherboard count is logged.

    *******

    Nobody pays attention to the *power* on hard drives!

    The ideal case on computers, is two looms with 15 pin SATA power
    come out of the PSU. The user carefully runs this power cable
    past the drives. (One loom maybe, for the optical drive, the other
    loom for a couple hard drives). Because the cable comes right from the PSU,
    the voltage for the motor is an ideal 12.0VDC with little loss.

    Older drives get in trouble, if the received supply voltage is
    11V. This causes the drive to "reset" itself, and if there is
    "Hot Plug" enabled in the BIOS, the OS may recognize the drive
    when it "comes back".

    1TB boot HDD (WD Blue maybe) resets at 11.0V

    24TB Helium Data drive resets at 11.5V <=== mine started a reset loop when brand new!

    If you use around four power extension cables during your build,
    and the HDD is on the end of this chain of connectors, the voltage
    can be low enough to be around 11.0V .

    So far I described an ideal situation, where with Hot Plug enabled,
    the OS recovers after a short outage.

    But another kind of failure on low voltage, is the CPU on the HDD
    controller board "crashes". Not even a warm PC reboot recovers the HDD.
    This is because, while the IDE ribbon drives have a very nice RESET
    signal on the cable, there is no RESET on the seven connection SATA
    data cable. You have to power cycle the PC, to get the HDD CPU to
    reboot itself.

    *******

    Summary: While you could have a badly kinked data cable, it's just as
    likely your power cabling needs sorting so that the drive
    remains sane and properly powered.

    The jaw equipped cables, the one disadvantage, is on an
    Asrock first gen SATA board, you can pull the SATA motherboard
    data connector right out of the motherboard, with a jaw cable :-)
    a lot of later designs are swaged and the connector cannot
    leave (ripped solder connections) quite as easily.

    SATA cable ends come in straight, left-angle, right-angle.
    On home computers, usually you buy a straight on one end,
    angled on the other. I have a few cables which are left-angle,
    and the cable tail points upwards when it is plugged into a
    right-side-up HDD. Most of the motherboard box cables are
    right-angle, and they point downwards when the angled bit is
    used on the HDD end. The motherboard end may be good enough
    that the straight end will work on that side. Think carefully
    about what kind of cable you want -- the staff at the shop will
    point out "the cable everybody buys", as well as cables that
    might be needed for best fit on obscure Dells (the upside-down
    one would work there).

    On my Test Machine, the cables have well surpassed their
    service life spec. I plug them in. They still work. The
    retention isn't great, but, I'm not complaining. There is no
    particular reason to be suspicious of them. As long as the
    data cable is not pinch-kinked, the power chain is not too long,
    both HDD and SSD SATA III, they both work fine.

    For a 24TB Helium drive, do not use a five wire power cable. Only
    use a four wire cable. You can extend the PSU loom with a
    Molex to SATA six inch extender for example, which uses four wires.
    The reason for this requirement, is the 3.3V rail wire, if left
    connected, it tells the Helium drive to "not spin up". Your brand new
    24TB drive then looks kinda dead, and it's just the spin control
    signal taking liberties with your good times. When no 3.3V wire
    is on the cable, the expensive 24TB will spin up. Such drives can
    take 20 seconds to spin up and self test, so be patient.

    Paul

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From John Rumm@21:1/5 to Joe on Fri Jul 25 13:00:34 2025
    On 24/07/2025 17:12, Joe wrote:
    On Thu, 24 Jul 2025 16:22:49 +0100
    Andrew <[email protected]> wrote:

    Every so often my main PC throws a wobbly and the screen freezes
    with a distortion that I have come to recognize (and the HD activity
    light stays off).

    The solution has always been to remove the SATA plugs at each end
    and blow out any dust, then reinsert and wiggle them to make better
    contact, but they don't seem to have that feeling of proper
    insertion that used to be the case with those flat parallel cables
    and sockets that were the norm in IDE days.

    Is it because the SATA cable connections between M/B and HD seem
    to develop some sort of corrosion?.


    I would have thought that all reputable SATA cables would have gold
    contacts. But you have in fact described the problem. Even gold
    contacts can acquire dust, which physically prevents contact. It's not corrosion.

    I used to deal with a particular digital video effects machine which
    had a large PCB plugged in on two edge connectors. The powerful fans to
    keep the thing cool drew in lots of dust. You could either leave the
    sponge filters over the fans, and wash them every few months, or take
    out the filters and clean off these edge connectors (and much else)
    every few months.

    You have the same choice: you either improve the dust filtering, if
    any, or clean it out regularly. If the computer sits on the floor, just raising it a few inches will probably reduce the amount of dust pulled
    in.

    Once a cable is plugged into a SATA connector, it is pretty enclosed, so
    dust ought not be a problem in that case. (it could be an issue using a
    port that has sat unused for years).



    --
    Cheers,

    John.

    /=================================================================\
    | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------|
    | John Rumm - john(at)internode(dot)co(dot)uk | \=================================================================/

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From John Rumm@21:1/5 to Andrew on Fri Jul 25 13:02:42 2025
    On 24/07/2025 16:22, Andrew wrote:
    Every so often my main PC throws a wobbly and the screen freezes
    with a distortion that I have come to recognize (and the HD activity
    light stays off).

    The solution has always been to remove the SATA plugs at each end
    and blow out any dust, then reinsert and wiggle them to make better
    contact, but they don't seem to have that feeling of proper
    insertion that used to be the case with those flat parallel cables
    and sockets that were the norm in IDE days.

    Is it because the SATA cable connections between M/B and HD seem
    to develop some sort of corrosion?.

    Usually this happens when the room has got colder than usual but
    it happened again today (and gave some warnings back when it
    was hotter - *) and I ended up using one sheet of toilet tissue soaked
    in methylated spirits carefully pushed into the connector with the
    blade of a small Victorinox and wiped around to give the contacts
    a good clean

    PC then powered up and is happy again.

    Are there better quality SATA cables available for commercial use,
    and if so who would sell them ?.

    (*) I don't even use my PC during a heatwave because the room is
    hovering around 25C anyway.

    Would an aerosol can of switchclean (or similar) help to clean
    these plugs and their sockets out ?.

    Yup a proper contact cleaner may help. However I would also ditch the
    exiting SATA lead and try a new one to eliminate the cable from the
    equation.

    Has anyone else experienced tech failures during the hot weather ?.

    Not as a general rule - but prolonged higher temperatures tend to lower
    the overall life expectancy of IT kit.


    --
    Cheers,

    John.

    /=================================================================\
    | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------|
    | John Rumm - john(at)internode(dot)co(dot)uk | \=================================================================/

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Andrew@21:1/5 to John Rumm on Sun Jul 27 10:27:04 2025
    On 25/07/2025 13:02, John Rumm wrote:
    On 24/07/2025 16:22, Andrew wrote:
    Every so often my main PC throws a wobbly and the screen freezes
    with a distortion that I have come to recognize (and the HD activity
    light stays off).

    The solution has always been to remove the SATA plugs at each end
    and blow out any dust, then reinsert and wiggle them to make better
    contact, but they don't seem to have that feeling of proper
    insertion that used to be the case with those flat parallel cables
    and sockets that were the norm in IDE days.

    Is it because the SATA cable connections between M/B and HD seem
    to develop some sort of corrosion?.

    Usually this happens when the room has got colder than usual but
    it happened again today (and gave some warnings back when it
    was hotter - *) and I ended up using one sheet of toilet tissue soaked
    in methylated spirits carefully pushed into the connector with the
    blade of a small Victorinox and wiped around to give the contacts
    a good clean

    PC then powered up and is happy again.

    Are there better quality SATA cables available for commercial use,
    and if so who would sell them ?.

    (*) I don't even use my PC during a heatwave because the room is
    hovering around 25C anyway.

    Would an aerosol can of switchclean (or similar) help to clean
    these plugs and their sockets out ?.

    Yup a proper contact cleaner may help. However I would also ditch the
    exiting SATA lead and try a new one to eliminate the cable from the
    equation.

    I only have two blue ones, currently in use. They have locking
    clips as well. The Novatech M/B upgrade package came with a
    red sata cable, but that has no retainer clips and every so often
    I had to give it a wiggle on the WD HD to avoid the current issue.

    See my reply above, re removing and reseating the DDR3 sticks.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Andrew@21:1/5 to John Rumm on Sun Jul 27 10:20:56 2025
    On 25/07/2025 13:00, John Rumm wrote:
    On 24/07/2025 17:12, Joe wrote:
    On Thu, 24 Jul 2025 16:22:49 +0100
    Andrew <[email protected]> wrote:

    Every so often my main PC throws a wobbly and the screen freezes
    with a distortion that I have come to recognize (and the HD activity
    light stays off).

    The solution has always been to remove the SATA plugs at each end
    and blow out any dust, then reinsert and wiggle them to make better
    contact, but they don't seem to have that feeling of proper
    insertion that used to be the case with those flat parallel cables
    and sockets that were the norm in IDE days.

    Is it because the SATA cable connections between M/B and HD seem
    to develop some sort of corrosion?.


    I would have thought that all reputable SATA cables would have gold
    contacts. But you have in fact described the problem. Even gold
    contacts can acquire dust, which physically prevents contact. It's not
    corrosion.

    I used to deal with a particular digital video effects machine which
    had a large PCB plugged in on two edge connectors. The powerful fans to
    keep the thing cool drew in lots of dust. You could either leave the
    sponge filters over the fans, and wash them every few months, or take
    out the filters and clean off these edge connectors (and much else)
    every few months.

    You have the same choice: you either improve the dust filtering, if
    any, or clean it out regularly. If the computer sits on the floor, just
    raising it a few inches will probably reduce the amount of dust pulled
    in.

    Once a cable is plugged into a SATA connector, it is pretty enclosed, so
    dust ought not be a problem in that case. (it could be an issue using a
    port that has sat unused for years).



    It's a mini tower PC that sits on my 'desk' (ex-Boots fire door,
    rescued from a skip, reduced in width to 70cm and fitted between
    the two walls of my 3rd bedroom, sitting on battens), and with
    the side panel removed to keep it cool. Also has an external
    desk fan blowing once the room temp exceeds 24C to keep it from
    getting too hot. QED dust is a problem.

    Actually I pulled out the two DDR3 memory sticks and cleaned
    the contacts with methylated spirits, and carefully cleaned
    the M/B sockets then re-insterted them and the problem has
    not re-occurred. Hopefully that was the issue and its fixed.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Paul@21:1/5 to Andrew on Sun Jul 27 06:36:35 2025
    On Sun, 7/27/2025 5:27 AM, Andrew wrote:
    On 25/07/2025 13:02, John Rumm wrote:
    On 24/07/2025 16:22, Andrew wrote:
    Every so often my main PC throws a wobbly and the screen freezes
    with a distortion that I have come to recognize (and the HD activity
    light stays off).

    The solution has always been to remove the SATA plugs at each end
    and blow out any dust, then reinsert and wiggle them to make better
    contact, but they don't seem to have that feeling of proper
    insertion that used to be the case with those flat parallel cables
    and sockets that were the norm in IDE days.

    Is it because the SATA cable connections between M/B and HD seem
    to develop some sort of corrosion?.

    Usually this happens when the room has got colder than usual but
    it happened again today (and gave some warnings back when it
    was hotter - *) and I ended up using one sheet of toilet tissue soaked
    in methylated spirits carefully pushed into the connector with the
    blade of a small Victorinox and wiped around to give the contacts
    a good clean

    PC then powered up and is happy again.

    Are there better quality SATA cables available for commercial use,
    and if so who would sell them ?.

    (*) I don't even use my PC during a heatwave because the room is
    hovering around 25C anyway.

    Would an aerosol can of switchclean (or similar) help to clean
    these plugs and their sockets out ?.

    Yup a proper contact cleaner may help. However I would also ditch the exiting SATA lead and try a new one to eliminate the cable from the equation.

    I only have two blue ones, currently in use. They have locking
    clips as well. The Novatech M/B upgrade package came with a
    red sata cable, but that has no retainer clips and every so often
    I had to give it a wiggle on the WD HD to avoid the current issue.

    See my reply above, re removing and reseating the DDR3 sticks.

    The Western Digital cable (covered version), I don't know if they still make it,
    but it relies on a drive having "dual power". If the drive has a Molex on
    the corner, plus the SATA 15p position, then the strengthened WD cable
    can be used for the data portion. When it is one-piece like that, the blocks
    on either end, help.

    https://www.legitreviews.com/wd-secureconnect-serial-ata-cable-review_309

    Model number: WDSC50RCW

    There are two versions of the cable, and on modern drives, the one
    that leaves the 15p exposed would be used. But that would also make
    the scheme a little less stable.

    https://support-en.wd.com/app/answers/detailweb/a_id/1769/~/internal-drive%3A-sata-drive-not-recognized-with-secureconnect-sata-cable

    I think it would be better if WD stopped making the drive-end fit those,
    and just use a regular drive-end so the retention clip would work.

    *******

    One solution for computers in dusty environments, is to turn the
    PC into a "convection cooled" unit. Zalman used to make a couple
    very expensive cases, where heat pipes were used to conduct heat from
    GPU and CPU, into the outer skin of the PC, and then convection air
    over the fins would cool the machine. But there could still be
    local heating with things like VCore, that the casing heatpipe
    method does not address. While in theory it could work up
    to about 400W, practically speaking half that value would be
    a better application of it.

    Computer cases, some come with dust filters, but then the fans
    have to work harder to get airflow through the filter. And the filter
    has to be cleaned every three months (and sooner or later, you are
    going to forget to do that).

    There are also industrial enclosures with fins, but you'd have to
    examine the designs fairly carefully, as sometimes they forget
    to cool certain things. As an example, one Asus motherboard, a
    small eight pin regulator chip (a switcher of some sort), the
    surface temperature of the chip was 100C. As detected by an IR camera.
    You can fix that with a little Arctic epoxy thermal component
    (permanent!) and glue a RAMsink to the top of the tiny chip
    to cool it.

    https://www.takachi-enclosure.com/cat/heatsink_enclosures

    There are a few ways you can attempt to keep the dust out of the thing.

    Paul

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Andrew@21:1/5 to Paul on Thu Jul 31 23:06:29 2025
    On 27/07/2025 11:36, Paul wrote:
    On Sun, 7/27/2025 5:27 AM, Andrew wrote:
    On 25/07/2025 13:02, John Rumm wrote:
    On 24/07/2025 16:22, Andrew wrote:
    Every so often my main PC throws a wobbly and the screen freezes
    with a distortion that I have come to recognize (and the HD activity
    light stays off).

    The solution has always been to remove the SATA plugs at each end
    and blow out any dust, then reinsert and wiggle them to make better
    contact, but they don't seem to have that feeling of proper
    insertion that used to be the case with those flat parallel cables
    and sockets that were the norm in IDE days.

    Is it because the SATA cable connections between M/B and HD seem
    to develop some sort of corrosion?.

    Usually this happens when the room has got colder than usual but
    it happened again today (and gave some warnings back when it
    was hotter - *) and I ended up using one sheet of toilet tissue soaked >>>> in methylated spirits carefully pushed into the connector with the
    blade of a small Victorinox and wiped around to give the contacts
    a good clean

    PC then powered up and is happy again.

    Are there better quality SATA cables available for commercial use,
    and if so who would sell them ?.

    (*) I don't even use my PC during a heatwave because the room is
    hovering around 25C anyway.

    Would an aerosol can of switchclean (or similar) help to clean
    these plugs and their sockets out ?.

    Yup a proper contact cleaner may help. However I would also ditch the exiting SATA lead and try a new one to eliminate the cable from the equation.

    I only have two blue ones, currently in use. They have locking
    clips as well. The Novatech M/B upgrade package came with a
    red sata cable, but that has no retainer clips and every so often
    I had to give it a wiggle on the WD HD to avoid the current issue.

    See my reply above, re removing and reseating the DDR3 sticks.

    The Western Digital cable (covered version), I don't know if they still make it,
    but it relies on a drive having "dual power". If the drive has a Molex on
    the corner, plus the SATA 15p position, then the strengthened WD cable
    can be used for the data portion. When it is one-piece like that, the blocks on either end, help.

    https://www.legitreviews.com/wd-secureconnect-serial-ata-cable-review_309

    Model number: WDSC50RCW

    There are two versions of the cable, and on modern drives, the one
    that leaves the 15p exposed would be used. But that would also make
    the scheme a little less stable.

    https://support-en.wd.com/app/answers/detailweb/a_id/1769/~/internal-drive%3A-sata-drive-not-recognized-with-secureconnect-sata-cable

    I think it would be better if WD stopped making the drive-end fit those,
    and just use a regular drive-end so the retention clip would work.

    *******

    One solution for computers in dusty environments, is to turn the
    PC into a "convection cooled" unit. Zalman used to make a couple
    very expensive cases, where heat pipes were used to conduct heat from
    GPU and CPU, into the outer skin of the PC, and then convection air
    over the fins would cool the machine. But there could still be
    local heating with things like VCore, that the casing heatpipe
    method does not address. While in theory it could work up
    to about 400W, practically speaking half that value would be
    a better application of it.

    Computer cases, some come with dust filters, but then the fans
    have to work harder to get airflow through the filter. And the filter
    has to be cleaned every three months (and sooner or later, you are
    going to forget to do that).

    There are also industrial enclosures with fins, but you'd have to
    examine the designs fairly carefully, as sometimes they forget
    to cool certain things. As an example, one Asus motherboard, a
    small eight pin regulator chip (a switcher of some sort), the
    surface temperature of the chip was 100C. As detected by an IR camera.
    You can fix that with a little Arctic epoxy thermal component
    (permanent!) and glue a RAMsink to the top of the tiny chip
    to cool it.

    https://www.takachi-enclosure.com/cat/heatsink_enclosures

    There are a few ways you can attempt to keep the dust out of the thing.

    Paul

    Thanks Paul

    I think removing the DDR3 sticks and cleaning their contacts
    and the sockets with methylated spirits seems to have done
    the trick. Maybe this was the problem all along, mind you
    it is now a lot cooler than when the problem first started
    occuring. We have had three heatwaves this Summer in the UK
    and that might have been part of the problem.

    Andrew

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  • From Paul@21:1/5 to Andrew on Thu Jul 31 19:22:12 2025
    On Thu, 7/31/2025 6:06 PM, Andrew wrote:

    Thanks Paul

    I think removing the DDR3 sticks and cleaning their contacts
    and the sockets with methylated spirits seems to have done
    the trick. Maybe this was the problem all along, mind you
    it is now a lot cooler than when the problem first started
    occuring. We have had three heatwaves this Summer in the UK
    and that might have been part of the problem.

    Andrew

    The DIMMs have relatively high insertion force.

    It is gold-on-gold, so there is no oxide to cut through.

    While you could foul a DIMM slot if you put your mind to it,
    there wouldn't normally be any chemicals present laying
    on top of the gold.

    *******

    One way that motherboards get fouled, is in the washing machine.
    They wash off the solder flux after the soldering process.
    This used to be done with trichloroethlyene ("trike"), as if
    in a dry cleaning plant. Today, the pollutants are water
    soluble on purpose, so a chlorinated hydrocarbon is no longer
    required. They could use water, or water and a bit of some
    alcohol.

    Well, when you put a board in the washing machine, you have to
    install "plugs" on the open connectors. For example, an RJ45 has
    a plug inserted with a rubber bung to seal.

    I got one motherboard, the board with the Marvel test feature
    (can test Ethernet impedances), and it was showing open on one
    pin when I tested the feature. By inserting the Ethernet cable
    and removing it five times (gold-on-gold connector), the eighth
    pin started making contact and the Eth would work properly.

    And that happens, because the "dirty" wash water got to the pins
    and dried onto the surface.

    The DIMM sockets should also be capped during the washing cycle.

    But you would have had a problem during the build, if a washing
    error had happened like that.

    At least, you know that if it was a wash problem, water or water+alcohol(isopropyl) could cut through a dirty wash water problem.

    Paul

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  • From The Natural Philosopher@21:1/5 to Andrew on Fri Aug 1 07:52:16 2025
    On 31/07/2025 23:06, Andrew wrote:
    I think removing the DDR3 sticks and cleaning their contacts
    and the sockets with methylated spirits seems to have done
    the trick. Maybe this was the problem all along, mind you
    it is now a lot cooler than when the problem first started
    occuring. We have had three heatwaves this Summer in the UK
    and that might have been part of the problem.

    Indeed. You should check your CPU fans and remove any dust bunnies.

    --
    New Socialism consists essentially in being seen to have your heart in
    the right place whilst your head is in the clouds and your hand is in
    someone else's pocket.

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  • From Paul@21:1/5 to John R Walliker on Fri Aug 1 10:00:20 2025
    On Fri, 8/1/2025 6:12 AM, John R Walliker wrote:


    I thought that "no clean" flux was almost universally used now,
    so no washing is required.

    John


    That was my P4C800e Deluxe motherboard.
    Which is quite a few years old (and has passed away).
    That is the one that had the washing dirt.

    I've not seen that sort of problem on any board
    after that point in time, so I don't know what
    they're using today.

    The companies do things, that they would swear in the
    past they would never do. You can't use a trend, to
    predict how they will do something. For example, at
    one time, they would not use screws on anything (because
    of the assembly labour that would cost them). But they
    are putting Wifi on retail motherboards now, and those are
    screw mounted. It's hard to say whether a robot drives
    the screws, or a thousand ladies sitting at tables do that :-)
    They used to make 3.5 million motherboards per month, in
    some of those companies.

    There have been some products, where double IR reflow might
    have been used, followed by hand soldering of leaded components.
    Activities you would assume are prohibitively expensive.

    Paul

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  • From The Natural Philosopher@21:1/5 to Paul on Fri Aug 1 17:47:50 2025
    On 01/08/2025 15:00, Paul wrote:
    For example, at
    one time, they would not use screws on anything (because
    of the assembly labour that would cost them).

    When a company I worked with was screwing transformers together they had overhead suspended air screwdrivers with magnetic tips - put a screw in
    the driver, a nut underneath and whoosh. In and tight to the correct
    torque in about 2 seconds.


    --
    "Anyone who believes that the laws of physics are mere social
    conventions is invited to try transgressing those conventions from the
    windows of my apartment. (I live on the twenty-first floor.) "

    Alan Sokal

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  • From Theo@21:1/5 to John R Walliker on Fri Aug 1 22:54:17 2025
    John R Walliker <[email protected]> wrote:
    On 01/08/2025 15:00, Paul wrote:

    There have been some products, where double IR reflow might
    have been used, followed by hand soldering of leaded components.
    Activities you would assume are prohibitively expensive.

    Not necessarily. A UK contract manufacturer (Newbury Electronics)
    uses robotic soldering irons.
    https://www.youtube.com/watch?v=sWclZinqzdU

    They also have what's effectively like a pinpoint wave soldering machine, enough to solder one pin on a through hole connector but avoid the next: https://www.youtube.com/watch?v=TMD_9xLZBng

    Theo

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