• 50 ohm on FR4

    From Cursitor Doom@21:1/5 to All on Sun Feb 2 13:35:38 2025
    Grok reckons to make a 50 ohm tx line on FR4 I would need a Trace
    Width of approximately 2.73 mm and a Trace Spacing of at least 2.73
    mm. Does that sound about right?

    Here's the full response:

    For a 50 ohm controlled impedance on a one-sided (also known as
    single-layer or microstrip) FR4 PCB, you need to consider both the
    width of the trace (as discussed in the previous response) and the
    spacing between traces if you're planning parallel tracks. Here's how
    you can approach this:

    Trace Width (W) for 50 Ohms:
    As calculated earlier, for a 50 ohm microstrip:

    Trace Width (W): Approximately 2.73 mm for:
    Board thickness (h) = 1.6 mm
    Dielectric constant (er) = 4.2
    Copper thickness (t) = 35 �m (1 oz)


    Spacing Between Traces:
    The spacing between traces (S) is critical when you're considering
    cross-talk or if you're routing multiple traces in parallel. Here's
    what affects this spacing:

    Crosstalk: The closer the traces, the higher the crosstalk.
    Impedance: Spacing affects the effective dielectric constant and
    thus the impedance. For a single trace, spacing from the edge of the
    board or other traces can slightly influence the impedance, but mostly
    for very high frequencies or very thin traces.
    General Rule: A common rule of thumb for microstrip lines is to
    keep the spacing at least equal to or greater than the width of the
    trace to minimize crosstalk.


    For practical purposes:

    Spacing (S): A good starting point for spacing could be around
    2.73 mm or more, matching the trace width. However, if space is a
    concern and you're operating at lower frequencies (like under a few
    GHz), you might reduce this spacing slightly, but you should be
    cautious about signal integrity.
    Simulation or Calculation: Use a PCB design tool or impedance
    calculator that can simulate or calculate the interaction between
    parallel traces. These tools can give you a more precise spacing for
    your specific conditions, including frequency, trace length, and
    signal characteristics.
    Manufacturing Considerations: Remember that manufacturing
    tolerances can affect both the width of your traces and the spacing
    between them. Therefore, slightly increasing the spacing can provide a
    safety margin.


    Summary:

    Trace Width: Approximately 2.73 mm for a 50 ohm single trace under
    the given conditions.
    Trace Spacing: At least 2.73 mm, or more for less crosstalk,
    depending on your design constraints and frequency of operation.


    Always verify with PCB design tools or through empirical testing if
    possible, as theoretical models can deviate from real-world
    performance due to various factors like material inconsistencies or manufacturing variations.

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  • From Bill Sloman@21:1/5 to Cursitor Doom on Mon Feb 3 03:12:02 2025
    On 3/02/2025 12:35 am, Cursitor Doom wrote:
    Grok reckons to make a 50 ohm tx line on FR4 I would need a Trace
    Width of approximately 2.73 mm and a Trace Spacing of at least 2.73
    mm. Does that sound about right?

    <snipped non-right-sounding advice

    ECL data books tended to include an application note that spelled out
    the constraints more sensibly.

    You need to distinguish between microstrip (on the surface of your
    printed circuit board above a - possibly buried - ground plane) and
    strip line where the conducting strip of copper is buried within the board.

    The thickness and dielectric constant of the insulating layer (or
    layers) is a critical parameter.

    The ECL data books have nice simple formula for 50R and 75R transmission
    lines. I've got a pair of texts which give longer and more accurate
    formulae which stay accurate further away from the 50R to 75R range.

    "High Frequency Circuit Design and Measurements" by Peter C, L. Yip -
    ISBN 0-412-34160-3

    "Microwave Components, Devices and active Circuits"
    by Peter F. Combes, Jaques Graffeuil and Jean-Francois Sautereau
    ISBN 0-471-91277-8

    I picked them both up at Heffers bookstore in Cambridge when I needed
    that kind of information. They aren't anything special.

    Anybody who just gives you a trace width in mm isn't doing a proper job.

    --
    Bill Sloman, Sydney

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  • From Edward Rawde@21:1/5 to Cursitor Doom on Sun Feb 2 12:00:24 2025
    "Cursitor Doom" <[email protected]> wrote in message news:[email protected]...
    Grok reckons to make a 50 ohm tx line on FR4 I would need a Trace
    Width of approximately 2.73 mm and a Trace Spacing of at least 2.73
    mm. Does that sound about right?

    It doesn't seem to match anything I can get from the site below with 2oz copper and er=4
    Does Grok know the difference between stripline and microstrip?

    https://www.elektroda.com/calculators/pcb-impedance-calculator-microstrip

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  • From Cursitor Doom@21:1/5 to [email protected] on Sun Feb 2 17:42:43 2025
    On Sun, 2 Feb 2025 12:00:24 -0500, "Edward Rawde"
    <[email protected]d> wrote:

    "Cursitor Doom" <[email protected]> wrote in message news:[email protected]...
    Grok reckons to make a 50 ohm tx line on FR4 I would need a Trace
    Width of approximately 2.73 mm and a Trace Spacing of at least 2.73
    mm. Does that sound about right?

    It doesn't seem to match anything I can get from the site below with 2oz copper and er=4
    Does Grok know the difference between stripline and microstrip?

    https://www.elektroda.com/calculators/pcb-impedance-calculator-microstrip


    Thank you, Edward. Well, to be fair to Grok, it did spell out a lot of qualifiers relating to the precise structure of the FR4 substrate
    which I did not include in the OP. So that could well have something
    to do with it. Grok also felt that performing such calcs was somewhat
    out of its comfort zone and referred me to specific websites for these calculations. However, I just wanted a quick and dirty figure as I'm
    not attempting metrology-level measurements in this instance and will
    not be venturing beyond VHF.

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  • From bitrex@21:1/5 to Cursitor Doom on Sun Feb 2 12:54:28 2025
    On 2/2/2025 12:42 PM, Cursitor Doom wrote:
    On Sun, 2 Feb 2025 12:00:24 -0500, "Edward Rawde"
    <[email protected]d> wrote:

    "Cursitor Doom" <[email protected]> wrote in message news:[email protected]...
    Grok reckons to make a 50 ohm tx line on FR4 I would need a Trace
    Width of approximately 2.73 mm and a Trace Spacing of at least 2.73
    mm. Does that sound about right?

    It doesn't seem to match anything I can get from the site below with 2oz copper and er=4
    Does Grok know the difference between stripline and microstrip?

    https://www.elektroda.com/calculators/pcb-impedance-calculator-microstrip


    Thank you, Edward. Well, to be fair to Grok, it did spell out a lot of qualifiers relating to the precise structure of the FR4 substrate
    which I did not include in the OP. So that could well have something
    to do with it. Grok also felt that performing such calcs was somewhat
    out of its comfort zone and referred me to specific websites for these calculations. However, I just wanted a quick and dirty figure as I'm
    not attempting metrology-level measurements in this instance and will
    not be venturing beyond VHF.

    The pen-and-paper method given in Pozar's "Microwave Engineering" is to guesstimate whether W/d is >= or <= 2, use the second part of equation
    3.197 to find A and B, use the first part to see if the guess is
    satisfied, use 3.195 to find the effective dielectric constant, and
    verify with 3.196.

    <https://imgur.com/a/Dr23fNi>

    Or use the calculator included in KiCad..I get more like 3.1 mm for a
    width with the parameters given

    --
    This email has been checked for viruses by AVG antivirus software.
    www.avg.com

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  • From Cursitor Doom@21:1/5 to bitrex on Sun Feb 2 18:15:59 2025
    On Sun, 2 Feb 2025 13:02:16 -0500, bitrex <[email protected]> wrote:

    On 2/2/2025 12:42 PM, Cursitor Doom wrote:
    On Sun, 2 Feb 2025 12:00:24 -0500, "Edward Rawde"
    <[email protected]d> wrote:

    "Cursitor Doom" <[email protected]> wrote in message news:[email protected]...
    Grok reckons to make a 50 ohm tx line on FR4 I would need a Trace
    Width of approximately 2.73 mm and a Trace Spacing of at least 2.73
    mm. Does that sound about right?

    It doesn't seem to match anything I can get from the site below with 2oz copper and er=4
    Does Grok know the difference between stripline and microstrip?

    https://www.elektroda.com/calculators/pcb-impedance-calculator-microstrip >>>

    Thank you, Edward. Well, to be fair to Grok, it did spell out a lot of
    qualifiers relating to the precise structure of the FR4 substrate
    which I did not include in the OP. So that could well have something
    to do with it. Grok also felt that performing such calcs was somewhat
    out of its comfort zone and referred me to specific websites for these
    calculations. However, I just wanted a quick and dirty figure as I'm
    not attempting metrology-level measurements in this instance and will
    not be venturing beyond VHF.


    The pen-and-paper method given in Pozar's "Microwave Engineering" is to >guesstimate whether W/d is >= or <= 2, use the second part of equation
    3.197 to find A and B, use the first part to see if the guess is
    satisfied, use 3.195 to find the effective dielectric constant, and
    verify with 3.196.

    <https://imgur.com/a/Dr23fNi>

    Or use the calculator included in KiCad..I get more like 3.1 mm for a
    width with the parameters given

    Thanks, Bitrex, that certainly helps.
    Here's the full reply Grok wrote (although I suspect some of the
    equations won't render correctly so go by the text primarily)

    **************************************************

    To design a 50 ohm microstrip transmission line on FR4, you'll need to
    consider several parameters:

    Dielectric Constant (er):
    FR4 typically has a dielectric constant (er) around 4.4 at 1
    MHz, but this can vary slightly with frequency. For microstrip
    calculations, you might use a value closer to 4.0 or 4.2 for higher frequencies.
    Thickness of the Substrate (h):
    This is the thickness of the FR4 board. Common thicknesses are
    1.6 mm (0.063 inches) or 0.8 mm (0.031 inches).
    Trace Thickness (t):
    Typically, copper thickness might be 35 �m (1 oz), 70 �m (2
    oz), or 105 �m (3 oz) for PCB manufacturing.
    Trace Width (W):
    The width of the trace is what we're primarily solving for to
    achieve 50 ohms impedance.


    Using these parameters, you can use formulas or online calculators for microstrip impedance. Here's a simplified approach:

    Formula for Microstrip Impedance:


    Z0�87?r+1.41ln?(5.98h0.8W+t)

    Where:
    Z0
    is the characteristic impedance (50 ohms in this case)
    ?r
    is the effective dielectric constant
    h
    is the board thickness
    W
    is the trace width
    t
    is the trace thickness


    For a rough estimate with:

    ?r=4.2
    h=1.6
    mm
    t=35
    �m (1 oz copper)


    Solving for W:

    50�874.2+1.41ln?(5.98�1.60.8W+0.035)
    50�872.54ln?(9.5680.8W+0.035)
    50�34.25ln?(9.5680.8W+0.035)
    5034.25�ln?(9.5680.8W+0.035)
    1.46�ln?(9.5680.8W+0.035)
    e1.46�9.5680.8W+0.035
    4.305�9.5680.8W+0.035
    0.8W+0.035�9.5684.305
    0.8W+0.035�2.222
    0.8W�2.187
    W�2.734 mm
    So, for a 50 ohm microstrip line on FR4 with these specifications, the
    trace width would be approximately 2.73 mm.

    However, these calculations can be quite sensitive to manufacturing
    tolerances and material variations. It's recommended to use a precise microstrip calculator or simulation software for exact dimensions, and
    possibly to verify with a test board or adjust based on actual
    measurements if possible.

    *******************************************************

    It's good that it shows its methodology for arriving at this figure,
    IMO.

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  • From john larkin@21:1/5 to [email protected] on Sun Feb 2 10:27:08 2025
    On Sun, 2 Feb 2025 12:00:24 -0500, "Edward Rawde"
    <[email protected]d> wrote:

    "Cursitor Doom" <[email protected]> wrote in message news:[email protected]...
    Grok reckons to make a 50 ohm tx line on FR4 I would need a Trace
    Width of approximately 2.73 mm and a Trace Spacing of at least 2.73
    mm. Does that sound about right?

    It doesn't seem to match anything I can get from the site below with 2oz copper and er=4
    Does Grok know the difference between stripline and microstrip?

    https://www.elektroda.com/calculators/pcb-impedance-calculator-microstrip


    The Saturn pcb toolkit seems to be very good. We use that and the
    traces are right in real life.

    It does other stuff, like calculating trace capacitances and
    inductances and via properties, lots of useful calcs.

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