On Mon, 02 Sep 2024 09:41:27 -0400, Joe Gwinn wrote:
On Sun, 1 Sep 2024 22:03:44 -0700, Don Y <[email protected]d>
wrote:
I have many threaded connections that are subject to vibration and other >>mechanical disturbances.
Is there something like "Loc-tite" that is suggested for use on said >>connections?
In a threaded electrical connection, the current is carried entirely in
the metal of screw and nut, and mating faces of terminals. These
surfaces are very rough at the scale of interest, and it's the
asperities that touch make the electrical (and mechanical) connection.
The space between asperities can be filled with anything.
For battery terminals, being lead on lead, I would fill the gap with
silicon grease and then install battery cable clamp on the post. The
mating force displaced the grease, which filled the gaps and greatly
slowed the entrance of sulfuric acid.
For a terminal, ordinary loctite will do the same.
Joe Gwinn
I think that could result in loctite fracture due to differential thermal expansion or shock and vibration, allowing gas ingress and moving some of
those small asperites over non-conductive loctite. Better would be
putting a listed conductor termination compound on the terminal mating
surfaces - for copper or plated copper terminals Thomas&Betts Kopr-Shield
is good, Burndy makes an equivalent also conforming to MIL-PRF-907E, and
there are a multitude of compounds for aluminum. Put the loctite only on
the threads of the screw, being sure that no termination compound gets in
the nut threads, and of course always use a torque screwdriver to tighten
to the correct torque. For better reliability in harsh conditions use a belleville washer between screw or bolt and terminal, this combo is
commonly used in power distribution terminations but is trickier to design
so that the spring exerts the correct force and operates near its constant force deflection.
Glen
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