On Tuesday, February 7, 2023 at 6:14:18 p.m. UTC-5, Gary Emerson wrote:
With no other suggestions, I'm eager to try and fill the void in the seat backs with a 2 part foam.
I'd prefer to end up with a very firm foam plug that I can secure to the seat back with some velcro and then put a softer cushion on the front surface. I was thinking of a piece of the 1" thick comfor foam with a durable fabric cover.
The internet has plenty of options on 2 part foam, but it's hard to tell which product or density would be best in this application.
If you have experience with a 2 part foam that would be suitable. Very firm and durable, please post a link. I estimate each seat back will need a finished volume of foam around .75 cu foot.
Thanks
I had a pair made by my automotive upholsterer. Using advanced CAD (Cardboard Aided Design) a corrugated template of the interior cavity guided his creation of 3" thick formfitting cushions for $20 each. They're covered in automotive upholstery vinyl and
have a zipper for removal.
No more pain across the back from the hard ridge or awkward folding of a too-large cushion. And, I've had added tail number embroidery on top to discourage their migration to other club gliders.
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